Best Uses of 3 Energizer Spring Types

Cliff • November 21, 2017

When looking into an energized seal for your needs, there are 3 configurations of spring to consider: Cantilever “V” Springs, Helical Wound Springs, and Canted Coil Seals .

Each spring type has a unique advantage depending on a certain set of conditions. Below are the advantages of each energized spring type and their ideal use.

Why do I Need an Energized Seal?

The primary reason to consider a metal spring energizer is to overcome the limitations of the polymer seal jacket.

Polymers offer the compliancy necessary to create a seal, but in order to maintain sealing over a broad range of application parameters, a method of consistent loading is required.

Eclipse spring energizers fulfill these requirements by providing energy to overcome varying temperatures, pressures and hardware tolerances.

Benefits of Cantilever “V” Springs

A Cantilever “V” Springs is a commonly specified spring type. This “V” shaped spring offers very predictable loading, which makes it great for general use.

With a linear load curve and excellent deflection range, Eclipse Cantilever Springs are a highly versatile product.

The shape of the spring concentrates load on the front of the seal, which makes this design suitable for use as environmental excluders and for applications requiring scraping of viscous media.

As an additional option, the spring cavity area can be filled with silicone for FDA clean-in-place applications

Best Applications

  • Commonly used for reciprocating applications, particularly for excluders (wipers/scrapers) because of their prominent lip that creates a sharp edge.
  • Useful for keeping abrasive material like mud off shafts in applications such as bicycle suspension/shock absorbers.
  • Static conditions where higher deflection is needed to compensate for wide gland tolerance, expansion and contraction, or lift-off due to high pressure.
  • For gases and fluids – extending to demanding cryogenic environments (extremely low temperatures).
  • Suitable for down hole and drilling applications where harsh Hydrogen Sulfide gas is present.
  • In these applications, the nickel cobalt alloy Elgiloy is often specified for corrosion resistance and NACE approval.

Benefits of Helical Wound Springs

Helical springs are constructed of wire ribbon wound into a circular helical shape.

This helical shape spring affords a relatively high load versus deflection range resulting in a seal product that can provide very tight sealing.

As a highly loaded product, Helical Spring Seals should be considered when dynamics are very slow or static.

Best Applications

  • Excellent for slow movement or static applications.
  • Can handle extreme temperatures such as cryogenic storage chambers.
  • High pressure situations such as crush gaskets or pipe flanges where high bolt loading is present allowing the seal jacket to embed into surface imperfections.

Benefits of Canted Coil Seal

Canted coil springs are constructed from spring wire, formed into a circular and canted shape.

The canted coil is unique in the sealing industry because of its broad, consistent loading curve.

As an engineered loading device, canted coil springs display a very constant load over a large deflection range.

This feature allows Canted Coil Spring Seals to operate in friction sensitive applications.

We stocks several sizes, materials and loads to optimize the seal for the application.  

Best Applications

  • First choice for moderate to high speed rotary applications where optimizing sealing load is critical to maintain a seal over a long operating life.
  • Suitable for battery-operated or limited-energy applications
  • Can be designed to accommodate large hardware gaps, eccentricities and runout.

These Eclipse spring types offer the designer a product to address any application concern. Contact us to discuss the optimum energized seal solution for your project >

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Eclipse deals regularly with challenging sealing applications from all industries. High pressures and speeds create unique sets of conditions where seal design and material properties are pushed to the limit. While reciprocating applications can certainly test seals to the edge of capability, often times rotary applications can present the greatest challenge to seal integrity and wear life. Unlike reciprocating configurations where the seal is acting on a different part of the shaft or bore throughout it’s operating range, rotary seals must operate on the same sealing area continuously. This makes things like heat rejection much more difficult, especially in unlubricated or dry running applications. Extreme localized heating can have negative affect on both seal and hardware life. Rotary applications also pose sealing difficulties due to the simple fact that surface speeds can be much higher than in reciprocating systems. A simple electric motor can operate at very high rpm, while long stroke, high speed reciprocating machinery is a major piece of equipment that is far less common (though Eclipse also has sealing solutions in a number of these situations). A customer approached Eclipse with an application that was beyond the scope and capability of any standard, off-the-shelf rotary seal. This sealing system would require a combination of both wear resistance in high-speed rotary, as well as excellent leakage control and sealability. Two factors that, more often than not, work in opposition to each other. The Customer Issue The customer was developing a test system that required an electric motor shaft passed through the wall of a large vacuum chamber. The testing apparatus needed a sizable motor to meet the speed and torque requirements. Adapting the motor to operate inside the chamber would not be practical due to contamination and motor cooling concerns. Therefore, the motor would have to be placed outside the chamber and a driveshaft would have to go through the chamber wall. Which, of course, would need a seal. Operating Conditions:
 Rotary Shaft Seal
 Shaft Diameter: 2.5”
 RPM: 7,500 RPM - unlubricated
 Pressure: Vacuum internal side / 1 ATM external side Temperature: 40° - 90°F The customer knew any kind of off-the-shelf rotary seal with a rubber element would not last any amount of time in the combination of speed and a dry running condition. They also knew a single lip PTFE seal would likely not meet their leakage requirements. Therefore, they turned Eclipse for a custom sealing solution.