Benefits, Features and Best Applications for Torlon

Cliff • December 20, 2018

Torlon® polyamide-imide is one of the highest performance thermoplastics that is still melt processible. 

Torlon can be extruded into shapes and injection molded into custom geometries. With a 500°F heat distortion temperature (softening temperature) and a 500°F continuous service temperature, Torlon allows for usage at elevated temperatures while maintaining its strength.

It’s stronger at 400°F than many other engineering resins at room temperature. Torlon is also tougher and more impact-resistant at cryogenic temperatures than other high strength polymers.

Its properties are the result of being transformed from a thermoplastic to a cross-linked thermoset during an extended curing process.

Glass-reinforced and carbon fiber reinforced grades offer even greater stiffness plus enhanced thermal expansion properties.

The various wear grades of Torlon offer unmatched performance over a wide range of temperature and PV values. *

Our Applications of Torlon

We apply Torlon to many applications that can be structural or as a part of an assembly with a PTFE-style seal.

Its ability to resist distortion under high temperature makes it an ideal material for under the hood componentry.

We’ve made snap rings from Torlon allowing for a retention method in a high temperature application where installation will not scratch or abrade the bore as a typical metallic snap ring would upon installation. This allows for the finish to remain in tact for sealing a gas.

Because Torlon is easily machinable, we’ve manufactured complex shapes operating in a wide temperature range as seal carriers with internal porting.

Torlon is used at higher temperatures for backup ring devices where PEEK is well beyond its Glass Transition Temp. Torlon has plenty of range to handle temperatures at or above 500+F.

Torlon is manufactured in various grades, which allows its use as a primary seal at elevated temperatures and — where bearing strength is required — may be blended with Carbon or other fillers to enhance its capability to resist strain.

Best Uses for Torlon

An excellent use for a Torlon bearing would be a drier bearing in the pulp and paper industry, allowing for a very complicated shape and resist the elevated temperatures found in the application.

Torlon is used frequently as a seal ring in transmissions due to its high strength and resistance to deformation.

It’s commonly found in automotive transmissions as a replacement for metal rings, which would score mating surfaces.

It also has excellent insulating properties for use in electrical service. Torlon can also be used as a thermal insulator for high temperature applications.

Torlon has a wide variety of uses where low-deflection and broad changes in temperature are required, while maintaining strength.

Torlon also has excellent resistance to Gamma radiation.

Eclipse has been manufacturing with Torlon for 20 years with continued success in the most arduous applications requiring high strength, chemical and thermal resistance.

By Doug Montgomery • October 21, 2026
When designing a successful sealing system, factors such as leakage control, wear resistance, and seal material selection often receive the most attention. However, another critical component can have just as much influence on performance: the seal gland. A seal gland, also referred to as a groove, is the space within the hardware that houses and retains a seal. Its design affects not only how the seal functions but also how easily it can be installed, removed, or replaced. Different seal materials and configurations require different gland designs. For example, an elastic O-Ring may be relatively easy to install in a solid gland, while a PTFE spring-energized seal may require a split or stepped configuration to prevent damage during installation. Understanding the different types of seal glands is essential when selecting a sealing solution. Below, we'll explore four common gland designs, their advantages and limitations, and the seals best suited for each. What Are the Four Main Types of Seal Glands? The four common types of seal glands used in rod and piston sealing applications are solid, open, split, and stepped glands. Each offers different benefits depending on the seal material, installation requirements, and hardware configuration. Solid glands feature a simple rectangular groove and are commonly used with O-Rings and certain O-Ring energized PTFE seals. Open glands allow seals to be installed directly into a counterbore and are typically best suited for metal-cased seals, including rotary lip seals and cased spring energized seals. Split glands use a removable retaining component to simplify seal installation, removal, and maintenance. They are particularly useful for spring energized seals and applications requiring frequent seal replacement. Stepped glands incorporate a small retaining step that secures the seal without additional hardware. They are often used in spring energized sealing applications where a one-piece hardware design is preferred. Choosing between these designs involves balancing installation requirements, manufacturing complexity, and long-term seal performance. Solid Glands
By Doug Montgomery • September 14, 2026
Compare Crimped Case Seals and traditional componentized rotary lip seals, including their advantages, limitations, costs, and ideal applications.
By Doug Montgomery • August 26, 2026
Learn the advantages and limitations of Channel Seals, including friction, wear life, PTFE performance, machining requirements, and dynamic sealing considerations.
CIP Spring Seal Silicone
By Doug Montgomery • July 15, 2026
Learn how Clean-in-Place (CIP) seals improve sanitation, reduce downtime, and support FDA-compliant sealing applications in food, pharmaceutical, and industrial equipment.